Industrial Camera Selection Guide
Industrial Camera Selection Guide
Industrial cameras are the core components of machine-vision systems, widely used in automated inspection, quality control, robot navigation, and more. When selecting a camera, consider multiple factors to ensure performance meets your application needs.
1. Resolution
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Low (<1 MP): Simple object detection or coarse measurement.
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Medium (1–5 MP): Standard inspection tasks like defect detection or dimension measurement.
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High (>5 MP): High-precision applications (semiconductor inspection, microscopic analysis).
Choose resolution based on object size, required accuracy, and lens FOV.
2. Frame Rate
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Low (<30 fps): Static or slow-moving targets.
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Medium (30–120 fps): Mid-speed lines or general inspection.
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High (>120 fps): Tracking fast objects or high-speed production.
Ensure the camera’s FPS matches system real-time requirements and hardware capabilities.
3. Spectral Response
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Visible-light: Standard imaging.
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Infrared: Thermal imaging, temperature measurement, night vision.
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Ultraviolet: Specialized inspections (coatings, weld defects).
Match spectral range to ambient light and target characteristics.
4. Sensor Size
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Small (≤1/3″): Cost-effective, narrow FOV.
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Medium (1/2″–2/3″): Balanced FOV and optics.
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Large (≥1″): Wide FOV, high-resolution inspection.
Ensure sensor size matches lens image circle to avoid vignetting or distortion.
5. Interface
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USB 3.0/3.1: Cost-effective, versatile.
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GigE: Long-distance transmission.
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Camera Link / CoaXPress: Ultra-high throughput.
Verify control system compatibility with the selected interface.
6. Software Support
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Compatibility with HALCON, LabVIEW, and other vision libraries.
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Availability of an SDK for custom system integration.
Visit PLCTS Store – Industrial Cameras